Cutting stock for the bezel

Faced flat, turning outside diameter

Turned down to largest outside dimension

Ridge for hex flats cut

Two decorative grooves cut

Chamfer cut

Center drilling for removal of center material

Drilling through with a 3/8" drill

Then again with a 5/8" drill

Boring out to the various internal diameters needed

More boring

Internal boring done

Cutting internal threads for mating with light engine and battery tube

Parting off the piece

Progress so far

Chucking it back up by the tail end

Facing flat

Setting angle for front chamfers

Outside chamfer cut

Inside chamfer cut

Transferred over to rotary table on mill, cutting flats

Cutting crenellations

Cutting round grooves with ball end mill

Gavin vacuums up the swarf (he did some of the cuts too but I was too busy guiding him to take pictures)

Bezel done

Chucking up stock for the light engine

Turned down diameter for threads, now turning the smaller diameter above them

Ready to cut external threads

Milling out recess for driver board

Threads cut, driver board recess cut

Ensuring that driver board fits

Parting off

Rotary table mounted flat, centering it beneath spindle

Milling holes for wires to run from driver board to LED

Milling channels for wires

Wire holes and channels done

Drilling holes for LED screws

Tapping holes for LED screws

Light engine flipped around, milling holes for screwing it into bezel with pliers

Light engine done